While many organizations consider their maintenance department to be a cost center, implementing a CMMS (Computerized Maintenance Management System) with preventive maintenance functionality allows for disciplined planning and scheduling practices. And in time, this move can shift the maintenance department from a cost center to a profit center.
To avoid any equipment from malfunctioning and to predict the future timing of maintenance work, businesses have started installing preventive maintenance or predictive maintenance software. Not only does this bolster a conducive working environment, but it also lessens the workload on the staff.
This being said, preventive maintenance software helps in improving productivity, facilitates the growth in revenue, and moreover, plays a key role in the trimming of budget expenses.
Given below are some of the benefits that a business can reap just by installing general purpose preventive maintenance software.
Proper Management of Work Orders
Various tools present in any industry-grade preventive maintenance software help the facility managers in scheduling the order of maintenance work of assets, and as a result, help them record and track the completion of various tasks quickly.
Furthermore, this software setup helps the heads in a company to keep track of the history of maintenance activities along with helping them in assigning tasks to respective employees. They also provide templates for work orders so that the designers and engineers can curate work orders to efficiently communicate information about tasks to other workers.
Eventually, this upgrade in the workflow breeds improved communication and efficient internal management of workers. Nowadays, almost any preventive maintenance software provides role or tittle based authorization, because of which only authorized personnel can mark a task as complete.
Creating Detailed and Digestible Reports
Businesses require reports of maintenance activities, which provide them with knowledge of the timing of these activities, how well they have been executed, and their corresponding completion time.
Preventive maintenance comes forth with various styles in which a user can create detailed reports that are digestible and easily understandable. This will help in ascertaining productivity and the impact of preventive maintenance work being carried out to avoid any failure or breakdown.
Concerned managers can also input some key details in it, such as warranty details and information related to purchase. This particular feature of preventive maintenance software enables companies to assess the maintenance of equipment against its warranty.
If a piece of equipment is under warranty period, the engineers and maintenance staff are notified right away. This is pivotal in the proper tackling of real-time maintenance procedures.
Scheduling Routine Maintenance Work
Equipment and machinery often come with information about periodic intervals after which they are required to be serviced. This is to be done on a routine basis and includes indispensable tasks like the replacement of parts, repair work, inspections, oiling, and more.
By keeping track of all these activities, a preventive maintenance system brings transparency to the maintenance workflow. This ensures that all the above tasks are executed within the given timeline in order to keep the equipment or assets well maintained and at par with industry standards.
The users can also input commands in preventive maintenance software to automatically schedule maintenance at marked intervals. The maintenance software is also designed to rank maintenance schedules as per an arbitrary or predefined priority or protocol for maintenance. This reduces the possibility of human error and boosts consistency.
Monitoring Inventory and Asset Management
Inventory is often maintained just above the minimum required level in order to keep costs at the lowest. The new-age preventive maintenance system provides you with data and analysis of the current condition of machinery and its maintenance cycle.
Such updates tell the managers about how often the consumables and other inputs are being used. Eventually, this saves the business from unexpected wastage of stocks and their proper management.
Various maintenance software offer features that involve continuous monitoring of asset performance - a utility that allows the user to treat them via the apt methodology. Another useful feature that such software provides is tracking of the rate of depreciation of individual assets, which can be complex if quantified manually.
Compliance with Safety and Regulatory Standards
Preventive maintenance software not only helps you with asset management but also in complying with safety standards and regulations, thereby keeping your facility safe for your employees to work in.
It does this by keeping track of the location of all the heavy and sensitive equipment to ensure a safe layout of your facility and thus, reducing chances of damages or accidents.
Also, it records the maintenance of such apparatus equipment for auditing so that if any equipment or machine fails, you will not have to go through a large pile of files to get proof of regular maintenance records.
It is also beneficial for the employees, as it constantly tracks health and safety-related data. Furthermore, it reduces the amount of paperwork required for all daily conducted activities.
Improvement in Productivity
All of the above-mentioned benefits combine to give greater productivity in the daily operation of a business. Through CMMS or preventive maintenance systems, engineers and technicians are able to receive information in real-time and carry out necessary tasks allotted to them. Due to this, the work is executed at a quick pace, simultaneously saving costs and resources.
A well-built CMMS not only takes care of the instantaneous productivity but also helps maintain it in the future through its predictive ability to forecast future maintenance needs. This gives the company an estimate of the future staff needs accordingly.
The features and tools offered by the preventive maintenance system enable the companies to be able to compete well against other players in the industry by assisting them in keeping their infrastructure up to date and well maintained.
To summarize it all, it can be fairly stated that preventive maintenance software help businesses to minimize mechanical failures or downtime, enhance efficiency, and improve the lifespan of the equipment.
With these software programs, one is able to understand the situational needs and can identify the crucial assets that are key in the daily working of the business. Besides, one can easily recognize the causes of failure in equipment or machinery. This will enable directing the maintenance system to diagnose fatal as well as minor issues, resulting in improved durability.